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Manufacturing & Product Design
Our technical and in-house engineering teams are constantly innovating, designing, building and extensively testing all the products we sell. This is an integral part of who we are at Kattsafe.
Quality is the Kattsafe standard
When lives are dependent on the performance of your products it goes without saying that they need to meet all regulatory requirements, and we are proud to say that all Kattsafe products meet or exceed industry Standards. But our passion makes us go that one step further, ensuring that from concept right through to manufacture the quality of our products is the highest possible, setting the benchmark throughout the height safety industry, and providing systems that you can depend on.
Our capabilities
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Product development & testing
At Kattsafe, we push the limits of innovation and believe every product can always be improved. Our in-house product development team are never stagnant, we push ourselves to invent new and simpler systems that uphold our standing as the leader in height safety.
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In-house engineering & bespoke products
Our in-house engineers increase our capability to design and manufacture bespoke products, built to solve problems and suit any project.
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Product manufacturing & quality control
Built on years of experience, our manufacturing facility and process is unmatched. Our manufacturing team members pride themselves on high quality products, and have an extensive quality control system in place.
The product development journey
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The idea is bornEvery product starts with an idea. This idea can come from a gap in the market, customer feedback or a simple sketch on a napkin.
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The concept evolvesThe product design evolves and changes as extensive research is done, additional features are added, and innovative solutions become possible. We consider every element of the product's lifecycle, from manufacturing & delivery to use.
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The product comes to lifeThe product becomes real as samples are created with a 3D printer, or a manufacturing partner. This step helps our team test the functionality of the product, and ensure all elements of design have been considered.
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Materials & design are refinedMaterial sourcing is a major part of the product development process, ensuring the final product is of the highest quality.
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Tested to the maxTesting is an important and crucial part of our product development; it ensures all products we supply are safe for use and installation. This testing is done to comply with AS/NZS standards and often outperforms the standards' requirements.
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Product trialsWe trial the product on real projects to get feedback from the installer, user, and building owner. This helps us cover all bases and perfect the product even further.
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Product launchThe product is finally ready for launch into the world, backed by brilliant design and manufacturing. We're obsessed with making our height safety and access systems as safe as possible. We'll never stop innovating and pushing the boundaries as it's what we live and breathe at Kattsafe.
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Built on-site to your specs
Our large-sale manufacturing capabilities include advance fabrication techniques for customised system solutions, enabling the development of purpose-built products for any project requirement. Extensive warehousing facilities ensure lead times are minimised, with most standard products available ex-stock.
It’s all part of our no-shortcuts approach to creating the most advanced, high-quality height access and safety equipment on the market.
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Putting our product to the test
Trusting us with your life isn't a responsibility we take lightly, which is why we don't take short-cuts. Testing is an important and crucial part of our product development, ensuring all products we supply are safe for use and installation.
We conduct fatigue tests, pull tests and drop tests regularly, and recently purchased a Universal Testing Machine to conduct all necessary extra tests on all of our products.
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Our world. Our responsibility.
Being able to source our materials and components in a sustainable and responsible way is crucial. Our aim is to reduce the amount of waste products, re-purpose as much as we can and recycle items wherever possible, while working with suppliers who meet our strict ethical standards.
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Proud to be Australian
Australia also has some of the highest safety and quality standards in the world and we’re proud to produce over 90% of our products right here in Australia.
Having strict standards gives us clarity on exactly what ‘safe’ looks like and gives our customers peace of mind that every Kattsafe product is designed for maximum safety.
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